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SVW™ EW-3801S-EVOH High-Barrier Material for Food Packaging Applications

Ethylene-Vinyl Alcohol Copolymer (EVOH) is a premium high-barrier polymer widely used in advanced food packaging. Thanks to its outstanding oxygen barrier performance, excellent transparency, and global food-contact compliance, EVOH plays a critical role in extending shelf life and preserving food quality across fresh meat, seafood, dairy, beverages, and ready-to-eat products.

    Performance Features of SVW™ EW-3801S in Food Packaging

    1.Outstanding Oxygen Barrier Performance

    EVOH (Ethylene-Vinyl Alcohol Copolymer) is widely recognized as one of the most advanced high-barrier materials for food packaging.Under low-humidity conditions, EVOH achieves an oxygen transmission rate (OTR) as low as 0.1–1.0 cm³/m²·day, significantly outperforming conventional packaging materials such as PA, PET, and PE.

     

    In multilayer co-extrusion or laminated structures, EVOH is typically positioned as the core barrier layer and protected by moisture-resistant materials such as PE or PP. This structural design allows EVOH to maintain stable barrier performance even in complex environments including cold-chain logistics, high-humidity storage, and thermal processing, effectively delaying food oxidation and quality degradation.

     

    2. Excellent Mechanical Synergy and Structural Design Flexibility

    EVOH is rarely used as a standalone material. Instead, it is integrated into 5-layer or 7-layer co-extruded structures, forming a highly synergistic, multifunctional system with other polymers such as PA, PP, PE, and mPE:

     

    PA / BOPA: Provides excellent puncture resistance, impact strength, and abrasion resistance

    PE / mPE: Offers reliable heat-sealing performance and superior low-temperature toughness

    EVOH: Serves as the core gas and aroma barrier layer

    This engineered multilayer design enables packaging solutions that combine high barrier performance with mechanical strength, flexibility, and processing stability.

     

    3. High Transparency and Superior Product Display

    With optimized structural design, EVOH-based packaging can achieve near glass-like clarity, meeting modern food packaging demands for visibility, freshness perception, and premium presentation.

     

    This advantage is particularly important for product categories such as fresh meat, seafood, and dairy products, where visual appearance strongly influences consumer perception of quality and freshness.

     

    4.Food Safety and Global Regulatory Compliance

    EVOH can be processed using solvent-free co-extrusion or compliant lamination technologies, eliminating risks of solvent residue or odor migration. EVOH materials comply with major international food-contact regulations, including:

    U.S. FDA food contact standards

    EU Regulation 10/2011

    Food packaging safety requirements in multiple export markets

    These properties make EVOH especially suitable for food packaging applications targeting high-end markets such as Europe, North America, Australia, and Japan.

     

    Advantages of SVW™ EW-3801S in Different Food Packaging Applications

    1.Fresh Meat Packaging

    (1) Packaging Challenges

    Oxidation leading to discoloration and lipid rancidity

    Long cold-chain logistics cycles with high humidity

    Risk of package damage from bones or external mechanical stress

     

    (2)  EVOH Solution Advantages

    Superior oxygen barrier: Effectively inhibits myoglobin oxidation and preserves bright red meat color

    Extended shelf life: Achieves stable shelf life of over 15 days under refrigerated conditions

    Cold-chain and thermal resistance: Maintains structural stability from -50°C to 121°C

    Compatibility with VSP and MAP: Enhances product presentation and sealing reliability

    EVOH asymmetric co-extrusion structures have become the mainstream solution for export-grade premium fresh meat packaging.

     

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    2.Seafood and Aquatic Product Packaging

    (1) Packaging Challenges

    Puncture risks caused by shrimp spines, crab shells, and fish bones

    High fat content leading to rapid oxidation

    Repeated refrigeration, freezing, and thawing cycles

     

    (2) EVOH Solution Advantages

    Core barrier layer suppresses lipid oxidation: Significantly reduces TBARS values

    High puncture resistance: Achieved through combination with BOPA and toughened mPE

    Excellent low-temperature toughness: Maintains high impact resistance at -40°C

    High transparency: Enhances freshness perception and shelf appeal

    Ideal for premium packaging of fish fillets, shrimp, shellfish, and whole seafood products.

     

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    3.Dairy and Beverage Packaging

    (1) Packaging Challenges

    Flavor degradation caused by oxygen ingress

    High sensitivity to odor migration

    Strict hygiene and regulatory requirements

     

    (2)EVOH Solution Advantages

    Outstanding dual barrier against oxygen and aromas, preserving original flavor

    Stable material performance with no odor migration

    Suitable for various formats, including bottles, cups, and pouches

    Fully compliant with stringent food safety regulations

    Particularly suitable for high-end liquid dairy products, functional beverages, and fermented drinks.

     

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    4.Retort and Ready-to-Eat Food Packaging

    (1)Packaging Challenges

    High-temperature and high-humidity conditions up to 121°C

    Long sterilization processes causing delamination or barrier degradation

    Aging and failure risks in sealing areas

     

    (2)EVOH Solution Advantages

    High-temperature-resistant EVOH grades with stable barrier performance

    Multilayer co-extrusion or laminated structures prevent delamination during retorting

    Barrier performance can recover after thermal processing

    Transparent alternative to aluminum foil, enhancing product visibility

    Widely used for high-value products such as ready meals, cooked meats, sauces, and soups.

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